Project Result: Reduced average maintenance hours from 66.6 to 50.8—a 24% improvement.

Project Result: Reduced average audit cycle time from 5 days to 2.4 days—a 52% improvement.

Project Result: Reduced average banding cycle time from 188 seconds to 115 seconds—a 39% improvement.

Project Result: Reduced average yoke fabrication setup time from 17.6 hours to 5.6 hours—a 68% improvement.

Project Result: Reduced manual assembly cycle time from 8.4 seconds to 6.3 seconds—a 25% reduction.

Project Result: Reduced tape breaks from an average of 173 to 122 instances per million pounds produced, a 30% improvement in process performance.

Project Result: Reduced average raw material release time from 23 minutes to 14 minutes, improving the process by approximately 39% while creating a more organized and consistent workflow.

Project Result: Reduced average open circuit defects from 6.5 defects per week to 1.3 defects per week, achieving an 80% improvement.

Project Result: Reduced monthly picking errors from 9 to 2, resulting in a 78% increase in order fulfillment accuracy.

Project Result: Reduced changeover time from 133 minutes to 45 minutes—a 66% improvement.

Project Result: Reduced package weight variation from 36 grams to 20 grams—a 44% improvement.

Project Result: Increased throughput from 67 boxes per hour to an average of 92.8 boxes per hour—a 38% improvement.